Feasibility review of aerated materials application in 3D concrete printing
Authors:
- Magdalena Rudziewicz,
- Marcin Maroszek,
- Mateusz Góra,
- Paweł Dziura,
- Katarzyna Mróz,
- Izabela Hager,
- Marek Hebda
Abstract
Recent years have witnessed a growing global interest in 3D concrete printing technology due to its economic and scientific advantages. The application of foamed concrete, renowned for its exceptional thermal and acoustic insulation properties, not only holds economic attractiveness but also aligns seamlessly with the principles of sustainable development. This study explores various solutions related to 3D printing technology in construction, discussing the design, production, and properties of foamed concrete mixtures. The integration of 3D printing and the potential for automating the entire process offers opportunities to boost productivity and reduce construction costs. Furthermore, the utilization of foamed concrete with its commendable insulation properties will enable a reduction in the usage of materials other than concrete (e.g., mineral wool, facade mesh, and polystyrene), significantly facilitating the recycling process during building demolition. This, in turn, will lead to the preservation of nonrenewable natural resources and a decrease in CO2 emissions. Despite the promising results, there have been limited studies focusing on 3D printing with foamed materials, whereas a survey of the existing body of literature indicates a notable absence of endeavors pertaining to the utilization of aerated concrete within the realm of 3D printing, especially geopolymer composites (GP) and hybrid geopolymer composites (HGP). The outcomes delineated in the ensuing discourse are demonstrative for conventionally used materials rather than the additive manufacturing variant. Hence, this work aims to systematically review existing practices and techniques related to producing foamed concrete with 3D printing technology. This analysis also contributes to the establishment of a foundational framework and furnishes a preliminary basis upon which future endeavors aimed at the 3D printing of aerated concrete can be embarked. The findings from the literature analysis justify the desirability of continuing research on this topic, particularly when considering the potential for large-scale industrial implementation. This article provides a comprehensive state of the knowledge on the development of 3D printing techniques for foamed concrete mixtures. By consolidating and analyzing findings from different studies, this article offers insights into the advancements, challenges, and potential applications of foamed concrete in additive manufacturing processes. This, in turn, contributes to the overall understanding and advancement of 3D printing technologies using foamed concrete as a versatile and sustainable construction material. The encouraging results obtained from the analysis further underscore the need for the continued exploration of 3D printing, especially with an eye towards its industrial-scale implementation.
- Record ID
- CUT03d1729e643f4f3ab416aa146daa09f6
- Publication categories
- ;
- Author
- Journal series
- Materials, ISSN , e-ISSN 1996-1944, Biweekly
- Issue year
- 2023
- Vol
- 16
- No
- 17
- Pages
- [1-16]
- Article number
- 6032
- Other elements of collation
- rys.; tab.; Bibliografia (na s.) - 13-16; Bibliografia (liczba pozycji) - 82; Oznaczenie streszczenia - Abstr.; Numeracja w czasopiśmie - Vol. 16, Iss. 17
- Substantive notes
- This article belongs to the Special Issue: Building Materials Engineering and Innovative Sustainable Materials
- Keywords in English
- 3D concrete printing, sustainability, foamed concrete, thermal insulation, acoustic insulation
- ASJC Classification
- DOI
- DOI:10.3390/ma16176032 Opening in a new tab
- URL
- https://www.mdpi.com/1996-1944/16/17/6032 Opening in a new tab
- Language
- eng (en) English
- License
- Score (nominal)
- 140
- Score source
- journalList
- Score
- Publication indicators
- Additional fields
- Indeksowana w: Web of Science
- Uniform Resource Identifier
- https://cris.pk.edu.pl/info/article/CUT03d1729e643f4f3ab416aa146daa09f6/
- URN
urn:pkr-prod:CUT03d1729e643f4f3ab416aa146daa09f6
* presented citation count is obtained through Internet information analysis, and it is close to the number calculated by the Publish or PerishOpening in a new tab system.