Simulation of surface roughness alternation in milling-burnishing sequence
Authors:
- Reza Teimouri,
- Marcin Grabowski,
- Małgorzata Kowalczyk,
- Sebastian Skoczypiec
Abstract
Manufacturing of precise engineering components by machining operations usually includes several operations starting with roughing and followed by finishing and super finishing. Therefore, to optimize the chain in terms of products’ quality and production rate in the design stage, an integrated simulation algorithm needs to be developed considering the output of the preceding operation as input of sequential one. In the present study, an integrated simulation framework is developed to predict the surface roughness evolution in machining chain taking into account milling followed by burnishing as a case study. Here, a simulation model has been developed based on Z-map approach that incorporates the effect of both milling and burnishing parameters in final surface topography. To confirm the results, finish-milled and semi rough milled sample were prepared and subjected to burnishing process under different process factors. The obtained results revealed that the surface topographies and roughness values which were derived from the simulation model were consistent well with the ones measured by experiments over several processing conditions. It has been also found that the main source of difference between the prediction and experimental values is neglecting the effect of surface elastic rebound during that led the simulation model slightly overestimates the values of surface roughness.
- Record ID
- CUTb24e9ead94db4936b2bece0189e0cac0
- Publication categories
- ;
- Author
- Journal series
- Measurement, ISSN 0263-2241, e-ISSN 1873-412X
- Issue year
- 2023
- Vol
- 218
- Pages
- [1-17]
- Article number
- 113160
- Other elements of collation
- fot.; rys.; schem.; tab.; wykr.; Bibliografia (na s.) - 16-17; Bibliografia (liczba pozycji) - 26; Oznaczenie streszczenia - Abstr.; Numeracja w czasopiśmie - Vol. 218
- Keywords in English
- machining chain, milling, sequential burnishing, surface roughness, simulation model
- ASJC Classification
- ; ; ;
- DOI
- DOI:10.1016/j.measurement.2023.113160 Opening in a new tab
- URL
- https://www.sciencedirect.com/science/article/pii/S0263224123007248 Opening in a new tab
- Language
- eng (en) English
- Score (nominal)
- 200
- Score source
- journalList
- Score
- Publication indicators
- Additional fields
- Indeksowana w: Web of Science, Scopus
- Uniform Resource Identifier
- https://cris.pk.edu.pl/info/article/CUTb24e9ead94db4936b2bece0189e0cac0/
- URN
urn:pkr-prod:CUTb24e9ead94db4936b2bece0189e0cac0
* presented citation count is obtained through Internet information analysis, and it is close to the number calculated by the Publish or PerishOpening in a new tab system.